Welding Electrodes

ANTI-WEAR-ALOY

XALOY 52
An austenitic electrode for buildup and overlaying varieties of Mn steels. Deposits are rapidly work- hardening type,
having extremely high toughness with excellent resistance
to flow & fatigue under repeated pounding and impact loads.
Applications include Railway points, crossings, switches,
a: types of hammers, crusher mantles etc.


Technical Data :
HARDNESS (As deposited) : 22 - 25 Rc
(Work hardened) : 45 - 50 Rc
Size (mm) : 3.15 4.00 5.00
Current (amps) :100 -140 120 -160 150 - 200

View

a widget

ABROCAR 84
An Iron base alloy having carbides in a hard martensitic matrix ensures superior resistance to low-stress scratching abrasion by minerals.
Applications include bucket teeth, crusher mantles pulverizer hammers, jaw crushers, plow shares, scrapers, road rippers, bucket lips, pug mill screws fan blades etc.


Technical Data :
HARDNESS : 58 - 62 Rc
Size (mm) : 3.15 4.00 5.00
Current(amps) : 90 -130 100 -150 140 - 200

View

a widget

ABRALOY 300
A high alloyed Chromium Iron type of electrode suitable for high abrasion and moderate impact. Superb resistance to low-stress scratching, high stress grinding, abrasion and low angle particle impact erosion. Applications include conveyor screws, dozer and bits, dozer blades, grinding mill diaphragms, rubber mixing blades, dredger cutter, impellers etc.


Technical Data :
HARDNESS : 57 - 60 Rc
Size (mm) : 3.15 4.00 5.00
Current(amps) : 80-120 120-160 150-200

View

a widget

TUFALOY 320
A machinable product for wear resistant buildup and overlays. Resists wear due to high impact, moderate frictionand mild abrasion.
Suitable for mill pinions, carrier and track roller, idlers, crane wheels, pinions and gears, tail bars, girth gears etc.


Technical Data :
HARDNESS (as deposited) : 28-32 Rc
(Flame hardened) : 35-40 Rc
Size (mm) : 4.00 5.00
Current (amps) : 120-160 150-200

View

a widget

SUPER-ANTIWEAR ALLOY

SOP
Composed of ultra hard Chromium Boride crystals.
This is the most abrasion resistant material available. Restricted to thin layer, maximum upto 1.5 mm thickness.


Technical Data :
HARDNESS : 68-72 Rc VOLUMETRIC
3 COVERAGE : 300 cm per kg. of paste

View

a widget

CREEP RESISTANT ALLOY

DIFFUSALOY 925
A specially designed electrode for welding of steels like
Sandvik 2, RK 65, Alloy 20, HV 9, Carpenter 20 etc. Resistance to Corrosion upto 1200°C. Suitable for welding of low alloy steels and joining different steels to mild steels and also for cryogenic components. Designed for all positional welding.


Technical Data :
TENSILE STRENGTH : 60 kgf/mm (Min.)
Elongation : 30% (Min.)
CVN Impact (+20°C) : 65 J (Min.)
Size (mm) : 3.15 4.00
Current (amps) : 60-100 75-130

View

a widget

DIEBUILD SERIES

DIEWELD
Newly developed low heat input electrode that gives a Cr-Ni-Mo- V alloy steel deposit which is considered to be standard for die-block repairs, both patch work type as well as extensive.
The deposit has good machinability & gives improved die life, & hence it is the automatic choice for the repair & reclamation of hot forging dies. As deposited hardness is 32 - 36 RC. A post weld stress relief heating to 450º C for 1 Hr / 2 Hr would further improve toughness of repair work.


Technical Data :
HARDNESS : 32-36 HRc
Size (mm) : 3.15 4.00 5.00
Current (amps) : 100-120 110-150 150-170

View

a widget

STEEL

DIFFUSALOY 618
For joining and overlaying manganese steels and for joining these to other steels. Excellent resistance to heat (upto 900º C) and corrosion.
Applications include shovel, excavator and dragline, track pads, mantle and other manganese steel parts.


Technical Data :
TENSILE STRENGTH : 60-65 kgf/mm (Min.)
Elongation : 35% (Min.)
Hardness (as deposited) : 80 - 100 RB
(work hardened : 30 Rc (Min)
Size (mm) : 3.15 4.00 5.00
Current (amps) : 60-100 100-160 140-190

View

a widget

UNILOY 624
A duplex structure joining electrode recommended for unknown and dissimilar steels. Deposits are tough, having very high tensile strength and recommended for gear box main shaft, counter shafts, repair of tools and dies, joining wear plates, tip adaptors of hydraulic excavators, buckets etc.


Technical Data :
TENSILE STRENGTH : 80 -85 kgf/mm (Min.)
Hardness : 175-225 BHN (Single Layer) on Mild Steel
Size (mm) : 2.50 3.15 4.00 5.00
Current (amps) : 45-90 60-110 100-150 140-190

View

a widget

DIFFUSALOY 800 ELH
A basic coated all positional and Extra Low Hydrogen1 electrode providing X-Ray quality welds on mild steels, medium carbonand low alloy high strength steels. Deposits are free from
hydrogen induced embrittlement.
Can be used on dirty steels and applications include automotive frames, hubs, steel gears, sprockets, loco frames, steelcasting defects etc.


Technical Data :
TENSILE STRENGTH : 55 - 60 kgf/mm2
2 Yield Strength : 44 - 48 kgf/mm
Elongation (L=5d) : 30% (Min.)
CVN Impact (+20° C) : 80 J (Min.)
Size (mm) : 3.15 4.0 5.00
Current (amps) : 100-140 130-170 160-200

View

a widget

 STAINLESS STEEL

DIFFUSALOY 908 L
An ELC type austenitic stainless steel electrode for all positional welding of AISI 301, 302, 304, L and 308 stainless steels. Alloy exhibits exceptional weldability with spatter free deposits.
Excellent for welding all above grades of stainless steels in dairy, food and chemical industries and nuclear plants with minimum carbide precipitation.


Technical Data :
TENSILE STRENGTH : 53 kgf/mm (Min.)
Elongation (L=4d) : 35% (Min.)
CVN Impact (+20º C): 80 J (Min.)
Size (mm) : 2.50 3.15 4.00 5.00
Current (amps) : 40-70 55-100 75-130 125-160

View

a widget

DIFFUSALOY 910
An all positional austenitic stainless steel electrode for the welding of AISI 309 and 310 stainless steels. Excellent resistance to high temperature oxidation (upto 1100º C).
Applications include furnace parts, heat exchangers, heat treatment boxes, furnace stands, heating elements, kiln cooler plates and for clad steels.


Technical Data :
TENSILE STRENGTH : 57 kgf/mm (Min.)
Elongation (L=4d) : 30% (Min.)
CVN Impact (+20º C): 80 J (Min.)
Size (mm) : 2.50 3.15 4.00 5.00
Current (amps) : 40-70 60-100 80-135 130-175
View

a widget

DIFFUSALOY 916 L
An ELC type all positional austenitic stainless steel electrode for
welding of AISI 316,316 L, 317 and 318 stainless steels. Superior reistance to intergranular corrosion. Minimum carbide precipitation helps in welding of components in chemical, paper and j fertilizer industries.


Technical Data :
TENSILE STRENGTH : 55 kgf/mm (Min.)
Elongation (L=5d) : 30% (Min.)
CVN Impact (+20º C) : 80 J (Min.)
Size (mm) : 2.50 3.15 4.00 5.00
Current (amps) : 40-70 60-100 75-130 125-160

View

a widget

NON-FERROUS ALLOY

SUPERBRONZE AC/DC (+)
An electrode with excellent weldability for depositing dense and porosity - free weld on steels, cast irons, bronze etc. Both for joining and overlaying. Deposits are colour matching to bronze.
Suitable for super conditioning pump impellers, valves, wear rings, gearteeth, casings, sleeves, packing glands etc.


Technical Data :
TENSILE STRENGTH : 30-35 kgf/mm
HARDNESS : (as deposited) : 75-80 RB
(work hardened) : 90-95 RB
Size (mm) : 3.15 4.00
Current (amps) : 75-120 110-160

View

a widget

DIFFUSALOY 1301 DC (+)
A newly developed coated aluminium electrode for welding aluminium castings, for repair welding on cast aluminium components. Alloy provides dense & porosity free deposits with very good mechanical strength.


Technical Data :
Size (mm) : 3.15 4.00
Current (amps) : 80-100 90-120
Polarity : DC+

View

a widget

CAST IRON

FEROCAST 102
For conditioning the contaminated surface on cast iron prior to use of superior machinable cast iron product. Deposits are quick freezing type and non-machinable.


Technical Data :
Size (mm) : 3.15 4.00
Current (amps) : 80-120 100-150

View

a widget

CINOD 160
A high nickel type of electrode formulated for high strength joining of nodular iron with exceptional crack resistivity. The
deposits are machinable.
Suitable for pump casing, valve bodies, valve flanges, beli housing, motor covers etc.


Technical Data :
TENSILE STRENGTH : 35 - 40 kgf/mm2
HARDNESS : 150-210 BHN
Size (mm) : 2.50 3.15 4.00 5.00
Current (amps) : 50-85 80-120 100-140 120-170


View

a widget

GRELOY 850
A pure nickel electrode for maximum machinability, suitable for build up as well as for joining various types of cast iron and cast iron to steels. Applications include machine bases, cylinder blocks, motor / generator/pump casings, impeller, machine slide etc.


Technical Data :
TENSILE STRENGTH : 30 - 35 kgf/mm2
HARDNESS : 150 -180 BHN
Size (mm) : 2.50 3.15 4.00 5.00
Current (amps) : 45-90 60-110 80-130 100-170


View

a widget

BRAZING ALLOY

DIFFUSALOY 155 C
A general purpose brazing alloy for joining mild, low carbon and galvanised steel, copper and copper-base alloys. For fillet and butt joints on mild steel, low carbon and galvanised steel sheets, tubes and plates, dissimilar joints between steel and copper, brasses and bronzes.
Available in bare as well as coated variety.


Technical Data :
TENSILE STRENGTH : 40 - 45 kgf/mm
Brazing Temp. : 820 - 870º C
Size (mm) : 3.15 x 450


View

a widget